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Product by Assault Industries
Polaris RZR 800 RackBoss 2.0 Rack and Pinion
Product details and fitment support
Upgrade your ride with Polaris RZR 800 RackBoss 2.0 Rack and Pinion. Do It Right with RackBoss 2.0 Old racks give you. Designed for durability and reliable fit. Order from Concept Distributing with Canada-wide shipping, or call for fitment help.
Fitment guidance available
Quality parts support
Questions welcome
Need help choosing the right option for your machine. Contact our team with your year, make, model, and modifications for more accurate fitment support.
$297.00 - $774.92
In Stock
$297.00 - $774.92
Processing.....
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| Model |
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| Tie Rod Type |
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774.9225
HDRP-P-RZRS-002#BB
9360
Do It Right with RackBoss 2.0
Old racks give you unresponsive steering, and we know the rack on your RZR 800 has been around the block a time or two. Upgrade to SuperATV’s Polaris RZR 800 RackBoss 2.0 Rack and Pinion to get durability to last a lifetime. We built on the strengths of our original RackBoss by upgrading it with our unmatched X24 Tech dual-bushing design. It reduces wear by over 50% compared to stock, making it the longest-lasting rack you can get. That strength and reliability make it perfect for steering massive tires on nasty terrain without snapping parts left and right.
X24 Dual Bushings Make RackBoss 2.0 Last Longer
RackBoss 2.0 is built to take on intense rides year after year without loosening up and getting unreliable. But how do we do it? Our X24 dual-bushing technology is the key. We use tough PTFE bushing on both ends of the rack to remove play from your gears. Less play on your gears means less motion on your internal tension spring and less wear overall. That’s how it’ll outlast any other rack you’ve ever used. Plus, the built-in grease fitting lets you maintain your rack easily instead of trying to pack grease through the seals.
Swaged Tube Tie Rods
Our swaged tube tie rods are super sturdy but lightweight. The 7/8” diameter tubing flares out to boost its strength even more and comes paired with tougher tie rod ends. They have huge 16 mm rack threads and 14 mm rod threads that are the toughest you can get. This kit will keep you in control.
Solid Steel Bar Tie Rods
With 1” diameter solid steel bar tie rods, you’ll have more than enough strength for big tires and unexpected impacts. But the weakest part of any steering system is the tie rod ends. That’s why we’ve beefed ours up by giving our heim joint tie rod ends 3/4” rod threads. And our rebuildable inner ball and sockets use 16 mm rack threads. Together they make your RZR 800 rack and pinion’s typical weak spot stronger than ever.
Patent No. 11,345,393
Old racks give you unresponsive steering, and we know the rack on your RZR 800 has been around the block a time or two. Upgrade to SuperATV’s Polaris RZR 800 RackBoss 2.0 Rack and Pinion to get durability to last a lifetime. We built on the strengths of our original RackBoss by upgrading it with our unmatched X24 Tech dual-bushing design. It reduces wear by over 50% compared to stock, making it the longest-lasting rack you can get. That strength and reliability make it perfect for steering massive tires on nasty terrain without snapping parts left and right.
X24 Dual Bushings Make RackBoss 2.0 Last Longer
RackBoss 2.0 is built to take on intense rides year after year without loosening up and getting unreliable. But how do we do it? Our X24 dual-bushing technology is the key. We use tough PTFE bushing on both ends of the rack to remove play from your gears. Less play on your gears means less motion on your internal tension spring and less wear overall. That’s how it’ll outlast any other rack you’ve ever used. Plus, the built-in grease fitting lets you maintain your rack easily instead of trying to pack grease through the seals.
Swaged Tube Tie Rods
Our swaged tube tie rods are super sturdy but lightweight. The 7/8” diameter tubing flares out to boost its strength even more and comes paired with tougher tie rod ends. They have huge 16 mm rack threads and 14 mm rod threads that are the toughest you can get. This kit will keep you in control.
Solid Steel Bar Tie Rods
With 1” diameter solid steel bar tie rods, you’ll have more than enough strength for big tires and unexpected impacts. But the weakest part of any steering system is the tie rod ends. That’s why we’ve beefed ours up by giving our heim joint tie rod ends 3/4” rod threads. And our rebuildable inner ball and sockets use 16 mm rack threads. Together they make your RZR 800 rack and pinion’s typical weak spot stronger than ever.
| RackBoss 2.0 Swaged Tie Rod | RackBoss 2.0 Solid Steel Tie Rod | |
| X24 Tech Dual-Bushing Design | ✔ | ✔ |
| Inner Ball and Socket Thread Diameter | 14 mm rod threads, 16 mm rack threads | 3/4” rod threads, 16 mm rack threads |
| Outer Tie Rod End Thread Diameter | 14 mm | 3/4” |
| Tie Rod Material | Steel tube | Solid steel bar |
| Greasable | ✔ | ✔ |
| Inner Boots | ✔ | ✔ |
| Steering Stop Kit | ✔ | ✔ |
| Misalignment Bushings, Tie Rod Studs, & Hardware | ✔ | ✔ |
Patent No. 11,345,393
WARNING: This product can impact machine operation. Customer and/or user is responsible for ensuring that this product is compatible with their machine as currently configured, properly installed, and understands any impact this product has or might have on the machine's operation.
⚠ California Proposition 65 Warning ⚠
WARNING: This product may contain a chemical known to the State of California to cause cancer or birth defects or other reproductive harm.
- Heavy-duty dual PTFE bushings:
- Designed with X24 Tech
- Prevents wear
- Reduces slop
- Improves overall durability
- Available tie rod options:
- Steel swaged tube
- Solid steel bar
- Solid steel tie rods use:
- 3/4” outer tie rod ends
- Rebuildable inner tie rod ends that use 3/4” rod threads and 16 mm rack threads
- Swaged tube tie rods use:
- 14 mm outer tie rod ends
- Rebuildable inner tie rod ends that use 14 mm rod threads and 16 mm rack threads
- 65% larger housing than stock
- Over 50% less wear than OEM after 15,000 cycles
- Grease fitting for rack gears
- RZR 4 800
- RZR 800
- RZR S 800
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